"In February 1990, AGI
employees from Sleeper and Wind Mountain toured the manufacturing facilities of
Corrosion Engineering, located in Mesa, Arizona. During the tour, Don Dunn of
Corrosion Engineering demonstrated their prototype of an inflatable rubber chute
liner. This inflatable liner was designed to prevent build-up in the chute below
the screen. Previously, this build-up caused down time of the secondary crusher,
which, of course, affected production.
Just like John Wood saw when hole 34
was drilled, we also saw gold! Not just the gold in the form of reduced
maintenance cost, but also in increased production time. We have reduced
maintenance cost approximately $120,000 a year and increased production by
250,000 tons a year.
Following a cost and effectiveness
evaluation by Sleeper personnel, a decision was made to purchase and install the
system. At that time, only a small liner was in operation at a potash plant in
Pocatello, Idaho. During a planned maintenance shutdown in august 1990, the
liners were installed in the underscreen chute of the secondary screen.
The liners were installed by Sleeper
personnel in the maintenance department under the supervision of Corrosion
Engineering. Total time required for installation was 288 man-hours over a
48-hour period. This also included repair work to the steel chute, removal of an
old rubber liner, wiring of solenoid valves, and piping the air supply.
With over two million tons through
the crusher, there is no measurable wear on the liners, and the build-up problem
has been eliminated..."